Feb

16

Common Cartridge Heater Configurations

Posted by : admin | On : February 16, 2012

laptop battery girl Common Cartridge Heater ConfigurationsNeed a quote on cartridge heaters? Please use the form located at the bottom of this page, call or email us.  If you don’t see the cartridge heater configuration you were looking for, please call or email Thermal’s Customer Service, our engineering department will be glad to work with you in designing the perfect electrical heater for your application.

high density electric cartridge heater.summ Common Cartridge Heater Configurations
1. Ease of use
2.  Quality and Fast Heat
3.  Value for money
4. Long lasting
5. Well made/Durable

Crimped Leads
Style CL
Flexible stranded lead wire is crimped with a high temperature connector to the end of the solid conductor and electrically insulated with 1-1/2″ of high temperature sleeving.

TYPE CL a Common Cartridge Heater Configurations

Determine Overall Length, Diameter, Lead Length & Style. ..

Check the wattage and voltage you need and call 86-0755-29835076 or use the easy form at the bottom of the page!


Internally Connected Leads (Swaged Leads)
Style SL
Internally connected leads offer maximum flexibility at point of entry to cap, allowing a high degree of flexing as well as the ability to bend the leads sharply adjacent to the fast heat cartridge heater.
TYPE SL a Common Cartridge Heater Configurations

Straight Braid
Style SB
Stainless steel braid protects leads from abrasion or sharp  equipment while allowing flexibility.
TYPE SB a 000 Common Cartridge Heater Configurations

Straight Hose
Style SH
Stainless steel hose protects leads from abrasion on sharp equipment while allowing flexibility. 
TYPE SH a Common Cartridge Heater Configurations

Teflon Leads
Style ST
Internally connected teflon leads seal and resist moisture and oil in heating elements applications up to 480°F.  This option is available on 1/4″ to 3/4″ units.  A minimum cold section of 5/8″ at the lead end is required.

TYPE ST a Common Cartridge Heater Configurations

Determine Overall Length, Diameter, Lead Length & Style..


Teflon Leads with Braid
Style STB Cartridge heater.
Internally connected teflon leads seal and resist moisture and oil in applications up to 480°F at the lead end.  This option is available on 3/8″ and 1/2″ units.  A minimum cold section of 5/8″ at the lead end is required.
Style STB a 000 Common Cartridge Heater Configurations

Teflon Leads with Hose
Style STH Cartridge heater.
Stainless steel hose protects internally connected teflon leads and resists moisture and oil in applications up to 480°F at the lead end.  This option is available on 3/8″ and 1/2″ units.  A minimum cold section of  5/8″ at the lead end is required.
Style STH a Common Cartridge Heater Configurations

Internal Sheath Thermocouple
Style JB or KB Cartridge heaters.
Internal thermocouple junction is located adjacent to the inside heater sheath to monitor the part temperature.  (JB specifies type “J” thermocouple, KB specifies type “K” thermocouple.)

TYPE JB a 000 Common Cartridge Heater Configurations

 


Internal End Thermocouple
Style JC or KC Cartridge heaters.
Internal thermocouple junction is located at the end disc to monitor the material flow past the end of the heater. (JC specifies type “J” thermocouple, KC specifies type “K” thermocouple.)

TYPE JC a Common Cartridge Heater Configurations

Determine Overall Length, Diameter, Lead Length & Style..


Ceramic Bead
Style CB
Ceramic bead insulation protects the leads from  high temperature environments (above 500°F / 260°C).  The beads fit over the solid conductors which extend far enough to reach a cooler area where flexible wires can be attached.
TYPE CB a Common Cartridge Heater Configurations

Right Angle Leads
Style NRL
Right angle leads offer high flexibility and are often used when space limitations are critical.  Not available with internal thermocouple.
TYPE RL a Common Cartridge Heater Configurations

Right Angle Hose
Style NRH Cartridge heater.
Right angle stainless steel hose protects leads from abrasion or sharp equipment and is often used when space limitations are critical. Not available with internal thermocouple.

TYPE RH a Common Cartridge Heater Configurations

Determine Overall Length, Diameter, Lead Length & Style..


Right Angle Overbraid
Style NRB
Right angle stainless steel braid protects leads from abrasion and is often used when space limitations are critical.  Not available with internal thermocouple.

TYPE RB a Common Cartridge Heater Configurations


Copper Elbow with Leads
Style CE Cartridge heater.
Copper elbow offers right angle exit of leads used when space limitations are not as critical.  Available with internal thermocouple.
TYPE CE a Common Cartridge Heater Configurations

Copper Elbow with Hose
Style CH
Copper elbow with hose for right angle exit of leads with protection against abrasive environment.  Used when space limitations are not as critical.  Available with internal thermocouple.

Style CH a 000 Common Cartridge Heater Configurations

Determine Overall Length, Diameter, Lead Length & Style..


Copper Elbow with Braid
Style CS
Copper elbow with braid for right angle exit of leads with protection against abrasive environment. Used when space limitations are not as critical.  Available with internal thermocouple.
Style CS a 000 Common Cartridge Heater Configurations

Threaded Fitting
Style TFB (Brass Fitting)Style TFS (Stainless Steel Fitting)
Threaded fittings provide fast, removable installation into a threaded hole.  Silicone potting moisture seals can also be used in conjunction with the threaded fitting option.  Specify brass or stainless steel, unheated length, and if needed, water-tight. 

TYPE TF a1 001 Common Cartridge Heater Configurations

Brass Fittings

Diameter

Pipe

Thread

Size

“A”

Dimension

Minimum

Unheated

Length

1/4″
1/8″
9/16″
13/16″
3/8″
1/4″
5/8″
7/8″
1/2″
3/8″
5/8″
7/8″
5/8″
1/2″
3/4″
1″
3/4″
3/4″
7/8″
1 – 1/8″

Stainless Steel Fittings

Diameter

Pipe

Thread

Size

“A”

Dimension

Minimum

Unheated

Length

1/4″
1/8″
5/8″
7/8″
3/8″
1/4″
5/8″
7/8″
1/2″
3/8″
3/4″
1″
5/8″
1/2″
13/16″
1 – 1/16″
3/4″
3/4″
15/16″
1 – 3/16″

Please note that the fitting may be placed flush with the end of the heater or anywhere along the length of the cartridge heater.


Post Terminals
Style PT Cartridge heater.
Post terminals provide a fast, neat connection to ring, spade connectors or bus strips.  Threaded 10-24 studs are brazed to the solid nickel conductor.  Available only in 5/8″, 16.5 mm, 3/4″ and 20 mm sizes. 
TYPE PT a Common Cartridge Heater Configurations

Mounting Flanges
Style MF
Mounting flanges may be welded to heater at lead end and is available on all standard diameters.  Recommended in applications involving excessive vibration.
TYPE MF a1 000 Common Cartridge Heater Configurations

Distributed Wattage
Style DW Cartridge heater.
Distributed wattage concentrates extra heat where it is needed.  This is particularly useful to compensate for high heat losses along the edges of heated parts.  Specify number of zones, zone lengths, and wattage distribution.
TYPE DW a Common Cartridge Heater Configurations

Multi-Zone or Three Phase Cartridge Heater
Style MZ
Flexible standard lead wire is crimped with a nickel connector to the end of the solid conductor and electrically insulate with 1-1/2″ of high temperature sleeving.  Heater has 3 individually controlled heated zones or may be used as a three phase heater.

Style MZ a Common Cartridge Heater Configurations

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